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ARMOR Increased Energy Company’s Efficiency for Reduced Server Rack Shipping Costs

When a leading energy management company struggled with the labor-intensive, time-consuming process of packaging its electrical panels using large sheets of VCI poly film, they turned to ARMOR Protective Packaging to streamline their operations.

By transitioning to custom bags made of ARMOR SEA Film, the facility eliminated the need for complex cutting, taping, and extensive sealing, cutting their packaging time from over an hour to just 25 minutes. This shift to a more efficient, custom-fitted solution not only reduced plastic waste but also delivered significant operational improvements, resulting in savings of $1,480 per shipment.

Labor reduced from 1+ HRs to 25 Minutes Total and VCI Film Waste eliminated, per shipment!

COST SAVINGS: $1,480 per shipment!

Keep Reading To See How!

THE FACTS

Industry: Energy Management

Metal Parts: Large Electrical Server Rack

Previous Rust Prevention Process: Manual Fitting, Sealing & Trimming of VCI Film Sheets to Encapsulate Large Server Racks for Shipping

Film was cut by hand
Each seam required heat sealing
Excess film trimmed and wasted
1+ Hour of Labor for each wrap

ARMOR SOLUTION

Custom Sea Film Grade VCI Bags

Prep, cover and shrink from the bottom once, for a streamlined process taking only 25 minutes per shipment.

Only one seal at the bottom
No need to cut template
No need to tape template
Quicker heat shrink time
No cutting excess material from the bottom
(eliminating plastic waste as a result)

Customer Product

Electrical server rack, wrapped in vci film (before photo)

Old Wrap Job

Prepping for Wrap

Electrical server rack protected with custom ARMOR Sea Film wrap for vci protection and labor savings for each shipment

Wrapped with ARMOR

THE RESULTS

Efficiency + Savings! By switching from large sheets of VCI poly film that required cutting, taping, heat shrinking and sealing to the ease of custom bags made of ARMOR SEA Film,™ this energy management company reduced the time spent packaging its electrical panels to 25 minutes – a huge improvement from the 1 hr+ required by the previous process.

Have a Rust Issue? We have a solution!

Armor Protective Packaging provides clean, safe, easy and effective rust prevention and rust removal products that are designed to protect metal while In-process, during transport or in storage. For 40 years, ARMOR has worked with customers from around the globe to provide rust prevention and rust removal solutions to “Take the Work Out of YourWorkday!”